2016-1(18)

Design, manufacturing and commissioning of nuclear industry equipment

Article NameLaser and Hybrid Laser-Arc Welding of Cryogenic 9%NI Steel
AuthorsS. Gook*(1), A. Gumenyuk*,**(2), M. Rethmeier*,**(3), A.M. El-Batahgy***(4)
Address

* Fraunhofer Institute for Production Systems and Design Technology IPK, Pascalstraße 8-9, Berlin 10587
(1)e-mail: sergej.gook@ipk.fraunhofer.de
** Federal Institute for Materials Research and Testing BAM, Unter den Eichen 87 Berlin 12205
(2)e-mail: andrey.gumenyuk@bam.de ; (3)e-mail: michael.rethmeier@bam.de
*** Central Metallurgical R&D Institute, Manufact Technology Dept., Helwan,  P.O. Box 87, Helwan, Cairo, Egypt 11421
(4)e-mail: elbatahgy@yahoo.comuring

AbstractHeat treated 9%Ni steel is considered the most suitable and economic material for construction of large-size liquefied natural gas (LNG) storage tanks which operate at cryogenic temperatures (-196°C). Strength above 700 MPa as well as a minimum impact value of 60 J are required to ensure reliable operation of the LNG tanks at operating temperature. Conventional arc welding processes, including shielded metal arc welding, gas metal arc welding, gas tungsten arc welding and submerged arc welding, are currently used in construction of LNG tanks. Ni based filler wire is the preferred filler metal of choice in LNG tank construction. The main problem with this choice is the lower mechanical properties, particularly tensile strength of the weld metal. To compensate, the wall thickness needs to be excessively thick to ensure the strength of the welded structures. Ni based filler material is expensive and a large quantity is needed to fill the multi-pass weld grooves. These factors significantly add to the cost in the fabrication of LNG storage tanks. For these reasons, exploration of new welding technologies is a priority. A big potential can be seen in laser based welding techniques. Laser beam welding results in much smaller fusion zone with chemical composition and mechanical properties similar to that of the base material. Laser welding is a much faster process and allows for a joint geometry which requires less filler material and fewer welding passes. The advantages of laser welding can help to overcome the problems pointed out above. Trials of autogenous laser welding, laser cold-wire welding and hybrid laser-arc welding conducted on the 9%Ni steel are presented in this paper. Chemical composition of the weld metal as well as effects of welding parameters on the weld formation, microstructure and tensile strength is discussed. Filler wire penetration depth as well as character of its distribution in the narrow laser welds was examined using EPMA - electron probe microanalysis.
Keywordscryogenic steel, laser welding, microstructure, hardness, tensile strength
LanguageEnglish
References

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